The tile adhesive production line is a combination of our company’s technology in the production and installation of tile adhesive mixing equipment and self-leveling mortar mixing equipment in the past ten years, and summarizes the experience in the production process of tile adhesive and self-leveling mortar. According to the characteristics of raw materials and finished products of tile adhesive and self-leveling mortar, a dry powder mixing production line is specially designed for the production of tile adhesive and self-leveling mortar.
Introduction
The tile adhesive production line is a combination of our company’s technology in the production and installation of tile adhesive mixing equipment and self-leveling mortar mixing equipment in the past ten years, and summarizes the experience in the production process of tile adhesive and self-leveling mortar. According to the characteristics of raw materials and finished products of tile adhesive and self-leveling mortar, a dry powder mixing production line is specially designed for the production of tile adhesive and self-leveling mortar.
The production line is composed of a material storage system, a conveying system, a weighing and batching system, a mixing system, a finished product storage system, a packaging system, a dust removal system and an electronically controlled operating system. On the basis of adhering to the stable operation, accurate measurement and easy control of the traditional dry powder mixing production line, the top batching method is adopted to reduce the material conveying stroke, reduce the time required for batch production, and increase the output. Materials are processed in a sealed environment throughout the production process, reducing dust. Equipped with the high-performance pulse dust collector produced by our company, which greatly improves the production environment and ensures the physical and mental health of the staff.
The production line has a wide range of compatibility, not only can be connected to traditional natural drying sand, but also can be connected to machine-made sand. Diversified packaging methods can be packaged in bags, ton bags, or bulk in tankers. Configure according to the different needs of each customer.
Features
Reliable dust removal system
The dust removal system is an indispensable process configuration in the mortar production line. According to the different process requirements and characteristics of the dry powder mortar production configuration process, Qingchi is equipped with various dust collectors at the points where dust is prone to occur, to ensure that all powder materials can be collected in a closed environment. It can be carried out under the environment, reduce the pollution to the environment, the dust discharge meets the requirements of national standards, improves the working conditions and improves the recycling rate of raw materials.
High-performance hybrid system
The mixing and mixing system is a key part in the production of dry-mixed mortar, and it is also the “heart” of the factory. The production of dry-mixed mortar by Qingchi is purely equipped with a mixing mixer of international standards, with suitable mixing uniformity, controllable mixing time, and excellent repeatability/ The low maintenance rate can be equipped with a high-speed flying knife, which can be opened according to the working conditions to achieve mixing and dispersing of fibers and pigments.
Precise metering system
The accuracy and rate of metering are very critical to the product. For raw materials with particles and poor fluidity, the metering system with proprietary technology can achieve fast and accurate automatic metering. The metering system is mainly divided into two parts: raw material metering and admixture metering. The accuracy of our metrology system is ensured by the use of well-known metrology components.
gas delivery system
After the powder is stored in the transfer silo, the powder is transported to the designated powder silo for storage through the Roots blower, star feed valve, ball valve, etc. The bifurcation of the pipeline adopts a special structure to ensure that there is no mixing phenomenon when conveying different powder materials. Each powder storage bin is equipped with a bag-type pulse dust collector, an explosion-proof safety valve, and a material level indicator to ensure the environment and safety.
Perfect after-sales service system
Relying on a strong R&D design team and mature design concepts, the company optimizes the technological process according to the customer’s product formula and investment plan, and customizes it to provide customers with economical product solutions. From investment analysis, market refinement, equipment selection, after-sales installation, personnel training, repair and maintenance, formula support to one-stop thoughtful and meticulous services, the procurement of high-quality parts from around the world makes your equipment run stably. In the face of increasingly strict background, the company optimizes the process flow, comprehensive treatment of dust removal and discharge, so that the equipment can be energy-saving and running. Our service engineers are always on the lookout for your equipment. Ensuring the stable and reliable operation of your equipment effectively reduces equipment maintenance costs.
F.A.Q.
Tile adhesive is a new modern decoration material used to paste decorative materials such as ceramic tiles, face tiles and floor tiles.
Sand, cement, HPMC, dispersible polymer powder, calcium formate, polyvinyl alcohol, styrene-butadiene rubber powder, etc.
High adhesion, no need to wet the wall with bricks during construction, good flexibility, waterproof, impermeability, crack resistance, good aging resistance, high temperature resistance, freeze-thaw resistance, non-toxic and environmentally friendly, and easy construction.
It is suitable for the pasting of indoor and outdoor ceramic wall and floor tiles and ceramic mosaics, as well as the waterproof layer of the inner and outer walls of various buildings, pools, kitchens and bathrooms, basements, etc. It is used to paste tiles on the protective layer of the external thermal insulation system, and it needs to wait for the protective layer material to be cured to a certain strength. The base surface should be dry, firm, flat, free of oil, dust, and release agent.
Tile adhesive is produced by precisely measuring cement sand and other additives using special mixing equipment. The production process includes incoming material storage, conveying, precise metering, stirring and mixing, packaging, etc. The stirring equipment produced by Qingdao Qingchi adopts Siemens PLC automatic control program, which can ensure the perfect production process of tile adhesive and accurate formula.
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